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Induction Melting System
ORION Series
Why ORION Series
The Vacuum Induction Distillation Unit (VIDU) is a compact, high-performance system designed for laboratory and pilot-scale melting and distillation of metallic materials under high vacuum or controlled inert gas atmosphere. The system integrates induction heating up to 1800 °C, ultra-high vacuum capability, and a multi-stage graphite condenser, enabling efficient separation and purification of metals with precise thermal and atmospheric control.
Engineered for advanced metallurgical research and process development, the VIDU supports metals such as Aluminium, Copper, Nickel, Magnesium, Titanium, Cobalt, and their alloys. The unit is supplied as a complete, floor-mounted, semi-automatic system with comprehensive safety interlocks and international-standard compliance.
Key Features & Benefits
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High-temperature induction melting up to 1800 °C
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Ultimate vacuum performance of ≤ 1 × 10⁻⁶ mbar
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Integrated vacuum distillation and condensation capability
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Graphite crucible and multi-stage graphite condenser for high purity
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Semi-automatic operation with full safety interlocks
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Suitable for continuous operation up to 2 hours
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Designed for laboratory, pilot plant, and R&D environments
Our differentiation
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Research-Grade Vacuum Performance: Engineered to achieve ≤ 1 × 10⁻⁶ mbar, suitable for high-purity metal distillation and thermodynamic studies.
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High-Temperature Capability: Reliable induction melting up to 1800 °C, supporting refractory and reactive metals.
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Integrated Distillation Design: Purpose-built multi-stage graphite condenser and baffle system optimised for efficient vapour capture and minimal contamination.
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Robust Vacuum Engineering: SS 304L water-cooled chambers with mirror-finished interiors ensure low outgassing and long-term vacuum stability.
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Safety-First Architecture: Comprehensive electrical, thermal, vacuum, and water-flow interlocks aligned with IEC / IS standards.
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Modular & Upgradeable: Scalable architecture allows future upgrades in power, pumping speed, automation, and data acquisition.
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In-house Engineering & Support: Designed, manufactured, tested, and supported in India with rapid service response and local spares availability.
Standard Models
1. Orion-VIDU-20: 20KW, 1-2 kg, 1800 C, vacuum < 1 x 10^-6 mbar
2. Orion-VIDU-30: 30KW, 2-3 kg, 1800 C, vacuum < 1 x 10^-6 mbar
3. Custom configurations
We can supply standard systems or custom designed to the application requirements. We have an advanced design and manufacturing team for your needs.
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